Amputating the Mattress!

Hello and welcome to the blog!  Thank you for the motivating responses to that last post about modifying the van.

I’ve begun the project after planning it in great depth.  Close to 40 smaller projects have been mapped out and the effort is underway.  Today I removed the 2500 watt Cobra inverter and associated wiring.  The newer Samlex 300 watt pure sine inverter is going to reside inside the cab.  Why?  Most of the time that I need it on is right after driving and putting it in the front will reduce the wire run to the house battery.

Christmas Border2a

Here is an enjoyable little endeavor that took just a few hours to complete.  The mattress for the bed had been run lengthwise down the driver’s side of the van.  Now it will be mounted across the back near the doors.   The problem was how to shorten the mattress.  Who wants to spend $400 or more for a new one?   The answer was amazingly simple!

Bed Project 2_Coils

Individual but connected coil chambers make “bed reduction surgery” doable.

The mattress I adapted is a 3 year old Simmons Beautyrest.  Unlike many mattresses, this one is constructed much differently,  Rather than an array of connected coils, the Simmons model uses “pocketed coil” construction.  A strong fabric honeycomb contains each bedspring in a pocket.  That makes adjusting length super easy!

Jesse Jen_Bed Project

The two helpers watching every stitch.

Using sharp kitchen knives, I sliced off about 15 inches from the foot of the mattress and set it aside.  Pausing to measure everything, I trimmed that small side – which I call the “cap piece” – and cleaned it up a bit.  (It was mostly just foam and fabric, looking like a stuffed pork chop after you eat all the stuffing out of it)  The cap piece was shortened to about 6 inches.  Cleaning up the long piece of the bed was easy.  Carefully fitting and positioning them together, I manually sewed both pieces into a shorter mattress.

Bed Project 1

One surgery scar where I hope the stitches never come out!

I’m not an expert at sewing by any means.  Thankfully, the kind lady at Hobby Lobby helped me pick out a set of needles and some very strong upholstery thread.  The total cost was about $5.  Out of the set, I used a curved upholstery needle to re-attach the pieces.  It’s not an operation I would want to perform a second time.  (The fingers hurt!)

Upholstery Needle

During the sewing operation, I watched the movie Star Trek III – The Search for Spock.  That means it took about 2 hours to sew all that stuff by hand.  After finishing, I laid on the mattress with my head at the larger end.  One would never know that part of the mattress had been completely amputated and re-attached.  Success!

Christmas Border2a

Well, that’s it for now.  The next phases will involve disassembling the old bed frame, working on the van floor and carpeting it.  Carpet?  Yep!  It’s cheaper than linoleum and I want things to be comfortable… At the same time, the new carpeting will be super easy to replace if and when the need arises. Stay tuned for more progress reports.

Thanks for visiting…  Have a terrific weekend!

Bradford, Jesse James, and Jennifer
Jones County, Iowa

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